A few weeks ago I happened upon some kelly green Knoll Bertoia chairs at Construction Junction. I had been looking around for some dining chairs to replace our benches for months, and was having trouble finding something that hit the spot perfectly between stylish, comfortable and not insanely expensive. I was scrolling through instagram and saw that CJ had received a generous donation of 29 Knoll chairs, and I lost all ability to concentrate the rest of the day at work. I left work early to buy them, and its a good thing I did. I purchased them and had to come back with Jacob’s car, and by the time I got back the rest of the lot was gone. The four chairs I snagged were a little (a lot) dirty, but I washed them up with some dish soap and a scrub brush and they all came pretty clean. One chair has some rust / damage on the legs (you can see its the bottom left one below), but otherwise they are great!
I knew these needed cushions, but I didn’t want to spend the $$$$ on real Knoll ones since they are so expensive. I didn’t see too many ideas out there about how to make your own, but I did find this post with some clues on how to draft a pattern that matches the original pads pretty closely.
I drew up my version in Illustrator, printed it and went for it. Jacob picked out some beige/green/red striped upholstery fabric at Mood during our LA trip, and I had just enough to cut 4 pads worth, plus bias tape to bind the edges. I filled each cushion with 2 pieces of 1″ thick batting. I machine-stitched the first seam on the edges, and then hand-sewed the other side shut. So far so good, we will see how they hold up!
PS I got some clip-on felt glides for the bottom of these. They are really hard to put on, but I think it will help keep them in good shape.
emilyWools 
Those chairs look awesome and the cushions match the style really well, great job. 🙂
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Gorgeous. I am attempting to redo the cushions on four bar stools. Did you use cotton or wool batting? Did you bother with any sort of system to keep them attached to the chairs? Any chance you’d be willing to share a pdf of your pattern?
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Thanks Amber! I think I used a few layers of cotton batting. They are still going strong 8 years later, although they are noticeably deflated compared to these photos. I do not do anything to keep them attached, but I periodically flip them and shake them out. I do not have a PDF pattern, I just drafted by hand, following the linked guide.
The hardest part was hand sewing all the bias tape. Good luck to you!
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